나사 및 배럴

  • 재료: 합금강
  • 응용 분야: 열처리 및 질소 침착 처리
  • 모델: 나사 및 배럴(싱글/트윈)
  • 적합한 플라스틱 재료: PP, PE, ABS, PS 등.
  • 유효 길이: 12000mm
  • 바이메탈형: 원심 주조

screw and barrel

Single screw and barrel

재료
Alloy –steel of High-quality
1) 38 CrMoA LA (JIS SACM645)
2) 42 CrMo(JIS SCM440)
3) 9 Cr18MoV
4) CW6Mo5Cr4V2

Heat-treatment
Nitriding treatment
Electroplated hard-chrome finish
Spray coating Bimetallic-alloy

Twin screw and barrel

재료
Alloy –steel of High-quality
1) 38 CrMoA LA (JIS SACM645)
2) 9 Cr18MoV

Heat-treatment
Nitriding treatment
Spray coating Bimetallic-alloy

Technical data
Depth of nitration layer: 0.50 -0.80mm
Hardness of nitration: 900-1000HV
Fragility of nitration:Less than grade 1
Roughness of the surface:Ra0.4
Linearity of the screw: 0.015mm
The surface hard chromium plating hardness after
Nitrogenation: ≥ 950Hv
Chrome-plating layer thickness: 0.025 -0.085mm

screw and barrel Technical details

나사 및 배럴

● Base material : 45# 40Cr
● Bimetallic type:  Centrifugal casting
● Application: Injection molding machine & Extruder
● Products range: Inner diameter ?12- ?300mm
● Effective Length: 12000mm
● Nitrided layer thickness: 0.50-0.80mm
● Hardness: HV960
● Straightness: 0.015mm/m
● Chrome coated layer:  0.02-0.085mm
● Suitable plastic material: PP, PE, ABS, AS, PS etc.
● Material: ACM645, SCM440 , 38CrMoAIA  

screw and barrel Application

All kinds of SJZ and SJP extruders that our company designs especially for producing the PVC pipe and profile, our extruders  can promise a good plasticization, high capacity and advanced electric control, and the electrical cabinet can be chosen by  customer according to their own demands.leo.

For pipe Extrusion

Extruder Model Speed (RPM) Motor (KW) Capacity (kg/h) Center Height (mm) Weight (kg) Dimension (M)
SJZ45/100 45 15/18.5 110 1050 3000 3.3*1.2*2.1
SJZ50/105 45 18.5/22 125 1050 3000 3.6*1.1*2.1
SJZ55/110 45 22/30 180 1050 3500 3.6*1.1*2.1
SJZ65/132 45 37 380 1050 4000 4.2*1.5*2.4
SJZ80/156 34.7 55 500 1050 5500 4.7*1.5*2.4
400~500 37.6 75 680 1050 6000 3.9*1.6*2.5
SJZ92/188 34.7 110 800 1100 8000 6*1.6*2.5
SJZ110/220 34.7 160 1400 1100 9000 6.5*1.6*2.5

For Profile Extrusion

Extruder Model Speed (RPM) Motor (KW) Capacity (kg/h) Center Height (mm) Weight (kg) Dimension (M)
SJZ45/100 34.7 15 60-80 1050 2500 3.3*1.2*2.1
SJZ51/105 34.7 18.5 80-120 1050 3000 3.6*1.1*2.1
SJZ55/110 34.7 22 100-150 1050 3500 3.6*1.1*2.1
SJZ65/132 34.7 37/30 180-250 1050 4000 4.2*1.5*2.4
SJZ80/156 34.7 55 300-400 1050 5500 4.7*1.5*2.4
400~500 34.7 75 500-600 1050 6000 3.9*1.6*2.5
SJZ92/188 34.7 110 600-800 1100 8000 6*1.6*2.5
SJZ110/220 34.7 160 1200-1400 1100 10000 6.5*1.6*2.5

For production of PVC pipe

Extrud Model Speed (RPM) Motor (KW) L/D Ratio Capacity (kg/h) Center Height (mm) Weight (kg)
SJP75/28 45 45 28:01:00 220-350 1050 4100
SJP93/28/31 45 75 28:1/31:1 380-460 1050 4700
SJP110/31 45 110 31:01:00 680 1050 6500
SJP120/31/26 45 132 31:01:00 850 1050 7500
SJP135/31 45 160 31:01:00 1100 1050 8400

For production of Profile

Extrud Model Speed (RPM) Motor (KW) L/D Ratio Capacity (kg/h) Center Height (mm) Weight (kg)
SJP75/28 36 37 28:01:00 240 1050 4100
SJP93/28/31 36 55 28:1/31:1 350 1050 4700
SJP110/28 35.8 75 28:01:00 460 1050 6500
SJP120/26 34.3 110 26:01:00 550 1050 7500
SJP130/26 34.3 132 26:01:00 680 1050 8400

For production of PVC hard material and various cables palletizing

Extruder Model Speed (RPM) Motor (KW) Capacity (kg/h) Total Power (KW) Weight (kg)
JWT67/134 5-58 45 500-700 110 1800

Single Screw Extruder for HDPE Pipe

It is widely used in the area of water supply and gas supply. Feeding section is grooved structure with temperature controller, and easy to get high capacity and stable extrusion. With advanced BM screw structure, it is able to divide the HDPE material from solid to liquid.

High Efficient 38 Series

Extruder Model Screw Dia.(mm) L/D Ratio Motor (KW) Capacity (kg/h) Center Height (mm)
JWS60/40 60 40 90/110 360-450 1000
JWS75/38 75 38 132/160 400-650 1000
JWS90/38 90 38 250/280 800-1000 1150
JWS120/38 120 38 315/355 900-1200 1300

Classic 33 Series

Extruder Model Screw Dia.(mm) L/D Ratio Motor (KW) Capacity (kg/h) Center Height (mm)
JWS45/33 45 33 18.5/22/30 60-100 1000
JWS65/33 65 33 45/75/90 100-250 1000
JWS75/33 75 33 110/132 250-350 1000
JWS90/33 90 33 160/185 450-550 1150
JWS120/33 120 33 280/315 700-900 1300
JWS150/33 150 33 355/400 1000-1300 1300

기능:
By using the new type barrier screw design, this extruder has a high extrusion capacity in high RPM with the low energy consumption, and this extruder can gain a good mixing effect in the low temperature, and this extruder can control the material shearing to get the ideal and even melt temperature, so that the ripple mark in the inner wall of the big diameter pipe can be avoided.

Single Screw Extruder for HDPE Pipe

This model of equipment mainly used to extrude profile, the structure and form of screws and barrels vary a lot, and the screws and barrels are processed precisily which can gurantee a good plasticization, high capacity and can meet different customer’s needs, the electrical controling parts are equiped in high class which made it safe to operate.Suitable for PVC\PC\ABS Profile.

Extruder Model Screw Dia.(mm) L/D Ratio Motor (KW) Capacity (kg/h) Center Height (mm) Polymer Processing
JWS45 45 25/28 11/15/18.5 10-100 1000 PC/ABS/PC
JWS65 65 25/28 18.5/22/30 10-100 1000 PVC/PC/ABS
JWS75 75 25/28 37 10-100 1000 PVC/PC/ABS
JWS80 80 28/30 37 10-90 1000 PP/ABS/PC
JWS90 28 28/30 45 10-90 1000 PP/ABS/PS
JWS120 120 28/30 75 10-90 1000 PC/ABS

PVC PVG Conveyer Belt Cover Extruder

In order to the customer’s technics requirement for the conveter belt,Jwell successfully develops serials conveyer belt cover extruder and relation mould,it can be molding for the pvc belt’s surface,adjust the thickness of the cover,leave out the others.This extruder install on the left and right,have good plastic,high output,low power and the high design for the produce method.

Extruder Model Screw Dia.(mm) L/D Ratio Speed (RPM) Capacity (kg/h) Center Height (mm) Weight (T) Dimension (MM)
JWS90/30 90 30 10-45 150 1200 4 3650*2520*2100
JWS120/28 120 28 10-45 300 1200 5 4500*2520*2200
JWS150/28 150 28 10-45 400 1200 6.5 5500*2520*2300

PS PC Electronic Narrow Band Extruder

PS/PC narrow band is  a king of packaging products, mainly for the IC, resistance, inductance, capacitance, connectors, fuses,switches and other electronice components of the packaging. This product is currently PS and PC for three layers of composite extrusion.

Extruder Model Screw Dia.(mm) L/D Ratio Motor (KW) Speed (RPM) Capacity (kg/h) Center Height (mm)
JWS45 45 28 11 10-75 10--75 1000
JWS35 35 28 7.5 10-75 10--75 1000

All kinds of co-extrusion machine

n order to meet the actual needs of various customers, the company can provide all kinds of uses co-extrusion machine, used for profile pre and after Co-extrusion, or wood plastic products surface coating, mark line for pipes  according to customers[ special requirements, special design custom-made.

For Pipe Mark Line

Extruder Model Screw Dia.(mm) L/D Ratio Speed (RPM) Motor (KW) Barrel Heating(KW) Capacity (kg/h) Center Height (mm)
JWS25/25A 25 25 1--15 0.75 3 3 1100±50
JWS25/25B 25 25 1-50 1.5 3 8 1100±50
JWS30/28 30 28 1-50 3 3.6 10 1100±100

For Profile Co-Extrusion

Extruder Model Screw Dia.(mm) L/D Ratio Speed (RPM) Motor (KW) Barrel Heating(KW) Capacity (kg/h) Center Height (mm)
JWS30/25 30 25 1-60 3--4 3 8--10 800-1200 adjustable
JWS35/25 35 25 1-50 4--5.5 6.9 10--12 800-1200 adjustable
JWS45/25 45 25 1-58 5.5--7.5 9 20--25 1100±100
JWS50/25 50 25/28 1-58 11--15 10 25--35 1100±100
JWS65/25 65 25/28 1-80 15--22 12 35--40 1100±100
SJZ35/75 35/75 22.97 1-39 11 9 35--40 Adjustable

Spinning Extruder

JWM series extruders are used for melt spining of PET, PA6, PA66, PP chips.
The LTM designed in screw, and the melt quality is better. The precision of screw and barrel is higher after professional proce ssing. And equiped high precision bevel-teeth gear box, operating stability, lowest noise.

assemble strong push bearing. in ord to guarantee bearing huge axle power. and be able to select to equip imported high speed bearing and seal parts.

Extruder Model Speed (RPM) L/D Ratio Capacity (kg/h) Speed (RPM) Pressure Mpa Transmission Power kw Heating Power kw Heating Zone Heating Voltage Center Height mm Weight (T)
JWM45/25 45 25 38 20-90 15--25 7.5 8 3 220 340 1
JWM65/25 65 25 78 20-90 15--25 18.5 16 5 220 340 1.3
JWM80/25 80 25 115 20-80 15--25 37 27 5 220 510 1.8
JWM90/25 90 25 196 20-80 15--25 45 32 5 220 510 2
JWM105/25 105 25 295 20-70 15--25 55 45 5 220 610 3
JWM120/25 120 25 390 20-60 15--25 75 54 6 220 660 3.5
JWM135/25 135 25 535 20-60 15--25 90 63 6 220 660 4.2
JWM150/25 150 25 652 20-60 15--25 110 76.5 6 380 710 5
JWM160/25 160 25 705 20-60 15--25 132 85.5 6 380 710 6
JWM170/25 170 25 850 20-60 15--25 160 103.5 6 380 720 8
JWM180/25 180 25 972 20-60 15--25 185 110 7 380 800 10
JWM200/25 190 25 1050 20-60 15--25 200 150 7 380 1000 12

PP Non-woven Fabrics Extruder

JWM series Non-woven fabrics Extruder are specialized in PP Non-woven fabrics production. Normally it uses two extruders in series. the screw L/D of the main extruder is 30:1, the ancillary extruder mainly used for machining leftover material and flot- sam drapery which can be recycled on the line, the L/D is mainly 15:1. various kinds of the extruder model for different width Non-woven fabrics products.

Extruder Model L/D Ratio Speed (RPM) Transmission Power kw Heating Power kw Heating Zone Heating Voltage Center Height mm Weight (T) 참고
JWM135/30 30 20--60 75 80 6 220 660 4.5 suitable for 1.6m
JWM105/15 15 20--80 15/18.5 18 4 220 660 2 suitable for 1.6m
JWM150/30 30 20--60 110 90 7 380 710 5.5 suitable for 2.4m
JWM105/15 15 20--80 15/18.5 18 4 220 710 2 suitable for 2.4m
JWM160/30 30 20--60 132 100 7 380 710 6.5 suitable for 2.4m
JWM105/15 15 20--80 22 18 4 220 710 2 suitable for 2.4m
JWM170/30 30 20--60 132 110 7 380 710 8.5 suitable for 3.2m
JWM105/15 15 20--80 22 18 4 220 710 2 suitable for 3.2m
JWM180/30 30 20--50 160 120 7 380 720 10.5 suitable for 3.2m
JWM120/15 15 20--80 30 24 4 220 720 2.5 suitable for 3.2m

JWS45/25 single Screw Extruder for Ultra High Molecular Weight Polyethylene (UHMW-PE)

The extruder has our patented design for screw and barrel, which can be used to process more than 1.5 million molecular of the powder material. By overcoming poor flow ability, Mechanical Properties decreasing due to easy degaradation, etc. The extruder can have stable output and reliable plasticization during production. Also the extruder equips high efficient and energy saving driving motor, infrared energy-saving heaters, reducing energy comsumption.
The extruder has a compact structure, beautiful appearance, small space, easy operation etc, can be used to produce a variety of small plates, profiles, rods production.

Model No.JWS45/25
Screw RPM3–25
용량(kg/h)3–10
Motor Power(kw)5.5
Heating Power( kw)9.4

screw and barrel Machining Process

나사 및 배럴

자주 묻는 질문

  • 국제 상업 용어(인코텀즈): FOB, CFR, CIF, EXW
  • 결제 조건: LC, T/T
  • 평균 리드 타임: 성수기 리드 타임: 3~6개월, 비수기 리드 타임: 1~3개월
  • 해외 트레이딩 직원 수:> 50명

예, 우리는 상하이, 쑤저우, 창저우, 저우산, 동관 중국에있는 5 개의 제조 기지와 판매 센터를 소유하고 있습니다.
Jwell은 1978년 진하루오라는 브랜드로 40년 이상 개발 끝에 중국 최초의 스크류와 배럴을 만들었습니다,
JWELL은 300명의 설계 및 테스트 엔지니어와 3000명의 직원을 보유한 중국 최대 압출기 공급업체 중 하나입니다.
제이웰은 최고의 압출 라인 공급업체이자 신뢰할 수 있는 비즈니스 파트너가 되었습니다. 방문을 환영합니다.

우리의 기계는 유럽 표준을 취하고 독일 유형의 비즈니스를 따르며 다음과 협력합니다.
국제 유명 브랜드 지멘스 슈나이더 플렌더 오므론 ABB WEG 포크 후지 등. 우리 회사는 지속적으로
는 한국, 일본 등에서 다단 머시닝 센터, CNC 선반 및 CNC 밀링 머신과 같은 1000개 이상의 국제 일류 고정밀 가공 장비를 수입합니다. 모든 공정은 CE 인증을 엄격하게 준수합니다,
IS09001 및 2008 품질 관리 시스템. 그리고 12개월 품질 보증 기간이 있습니다. 저희는
각 배송 전에 기계 성능을 점검합니다. Jwell 서비스 엔지니어는 필요한 모든 것을 위해 항상 대기하고 있습니다.

일반적으로 주문 선금을 수령한 후 기계에 따라 1~4개월 정도 소요됩니다.

요구 사항을 명확히 파악하고 압출 라인이 가장 적합한지 확인합니다. 기술 솔루션을 보내드리고
견적서 인보이스를 보내드립니다. 원하는 대로 TT 은행 송금, LC를 통해 결제할 수 있습니다.

One. 당사는 맞춤형 압출 라인과 기술 솔루션을 모두 제공합니다. 기술 관련 문의는 언제든지 환영합니다.
향후 구매 계획에 대한 혁신 또는 개선 사항입니다.

당사는 매년 전 세계적으로 2000개 이상의 첨단 압출 라인을 생산합니다.

긴급한 사안의 경우 소형 예비 부품을 항공 특급으로 보낼 수 있습니다. 그리고 해상으로 전체 생산 라인
를 사용하여 비용을 절약할 수 있습니다. 직접 지정한 배송 대행업체 또는 협력 배송업체를 이용할 수 있습니다. 가장 가까운
항구는 해상 운송이 편리한 중국 상하이 닝보 항구입니다.

예, 판매 전 서비스를 통해 비즈니스 파트너를 지원합니다. 300개 이상의 기술 테스트
전 세계를 여행하는 엔지니어가 있습니다. 모든 사례에 대해 신속한 솔루션으로 대응합니다. 교육, 테스트를 제공합니다,
평생 운영 및 유지보수 서비스를 제공합니다.

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