Screwrrel
- Material: Alloy steel
- Application: heat and nitriding treatment
- Model: Screw and Barrel (single/twin)
- Suitable plastic material: PP, PE, ABS, PS etc.
- Effective length: 12000mm
- Bimetallic type: centrifugal casting
- Pelabuhan: Shanghai, Tiongkok
- Ketentuan Komersial Internasional (Incoterms): FOB, CFR, CIF, EXW
- Ketentuan Pembayaran: LC, T / T
- Sertifikasi: CE, ISO, UL, QS, GMP
- Garansi: 1 Tahun
- Waktu tunggu rata-rata: Waktu tunggu musim puncak: 3-6 bulan, Waktu tunggu di luar musim: 1-3 bulan
screw and barrel
Single screw and barrel
Bahan
Alloy –steel of High-quality
1) 38 CrMoA LA (JIS SACM645)
2) 42 CrMo(JIS SCM440)
3) 9 Cr18MoV
4) CW6Mo5Cr4V2
Heat-treatment
Nitriding treatment
Electroplated hard-chrome finish
Spray coating Bimetallic-alloy
Twin screw and barrel
Bahan
Alloy –steel of High-quality
1) 38 CrMoA LA (JIS SACM645)
2) 9 Cr18MoV
Heat-treatment
Nitriding treatment
Spray coating Bimetallic-alloy
Technical data
Depth of nitration layer: 0.50 -0.80mm
Hardness of nitration: 900-1000HV
Fragility of nitration:Less than grade 1
Roughness of the surface:Ra0.4
Linearity of the screw: 0.015mm
The surface hard chromium plating hardness after
Nitrogenation: ≥ 950Hv
Chrome-plating layer thickness: 0.025 -0.085mm
screw and barrel Technical details
● Base material : 45# 40Cr
● Bimetallic type: Centrifugal casting
● Application: Injection molding machine & Extruder
● Products range: Inner diameter ?12- ?300mm
● Effective Length: 12000mm
● Nitrided layer thickness: 0.50-0.80mm
● Hardness: HV960
● Straightness: 0.015mm/m
● Chrome coated layer: 0.02-0.085mm
● Suitable plastic material: PP, PE, ABS, AS, PS etc.
● Material: ACM645, SCM440 , 38CrMoAIA
screw and barrel Application
All kinds of SJZ and SJP extruders that our company designs especially for producing the PVC pipe and profile, our extruders can promise a good plasticization, high capacity and advanced electric control, and the electrical cabinet can be chosen by customer according to their own demands.leo.
For pipe Extrusion
| Extruder Model | Speed (RPM) | Motor (KW) | Capacity (kg/h) | Center Height (mm) | Weight (kg) | Dimension (M) |
|---|---|---|---|---|---|---|
| SJZ45/100 | 45 | 15/18.5 | 110 | 1050 | 3000 | 3.3*1.2*2.1 |
| SJZ50/105 | 45 | 18.5/22 | 125 | 1050 | 3000 | 3.6*1.1*2.1 |
| SJZ55/110 | 45 | 22/30 | 180 | 1050 | 3500 | 3.6*1.1*2.1 |
| SJZ65/132 | 45 | 37 | 380 | 1050 | 4000 | 4.2*1.5*2.4 |
| SJZ80/156 | 34.7 | 55 | 500 | 1050 | 5500 | 4.7*1.5*2.4 |
| SJZ80/173 | 37.6 | 75 | 680 | 1050 | 6000 | 3.9*1.6*2.5 |
| SJZ92/188 | 34.7 | 110 | 800 | 1100 | 8000 | 6*1.6*2.5 |
| SJZ110/220 | 34.7 | 160 | 1400 | 1100 | 9000 | 6.5*1.6*2.5 |
For Profile Extrusion
| Extruder Model | Speed (RPM) | Motor (KW) | Capacity (kg/h) | Center Height (mm) | Weight (kg) | Dimension (M) |
|---|---|---|---|---|---|---|
| SJZ45/100 | 34.7 | 15 | 60-80 | 1050 | 2500 | 3.3*1.2*2.1 |
| SJZ51/105 | 34.7 | 18.5 | 80-120 | 1050 | 3000 | 3.6*1.1*2.1 |
| SJZ55/110 | 34.7 | 22 | 100-150 | 1050 | 3500 | 3.6*1.1*2.1 |
| SJZ65/132 | 34.7 | 37/30 | 180-250 | 1050 | 4000 | 4.2*1.5*2.4 |
| SJZ80/156 | 34.7 | 55 | 300-400 | 1050 | 5500 | 4.7*1.5*2.4 |
| SJZ80/173 | 34.7 | 75 | 500-600 | 1050 | 6000 | 3.9*1.6*2.5 |
| SJZ92/188 | 34.7 | 110 | 600-800 | 1100 | 8000 | 6*1.6*2.5 |
| SJZ110/220 | 34.7 | 160 | 1200-1400 | 1100 | 10000 | 6.5*1.6*2.5 |
For production of PVC pipe
| Extrud Model | Speed (RPM) | Motor (KW) | L/D Ratio | Capacity (kg/h) | Center Height (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| SJP75/28 | 45 | 45 | 28:01:00 | 220-350 | 1050 | 4100 |
| SJP93/28/31 | 45 | 75 | 28:1/31:1 | 380-460 | 1050 | 4700 |
| SJP110/31 | 45 | 110 | 31:01:00 | 680 | 1050 | 6500 |
| SJP120/31/26 | 45 | 132 | 31:01:00 | 850 | 1050 | 7500 |
| SJP135/31 | 45 | 160 | 31:01:00 | 1100 | 1050 | 8400 |
For production of Profile
| Extrud Model | Speed (RPM) | Motor (KW) | L/D Ratio | Capacity (kg/h) | Center Height (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| SJP75/28 | 36 | 37 | 28:01:00 | 240 | 1050 | 4100 |
| SJP93/28/31 | 36 | 55 | 28:1/31:1 | 350 | 1050 | 4700 |
| SJP110/28 | 35.8 | 75 | 28:01:00 | 460 | 1050 | 6500 |
| SJP120/26 | 34.3 | 110 | 26:01:00 | 550 | 1050 | 7500 |
| SJP130/26 | 34.3 | 132 | 26:01:00 | 680 | 1050 | 8400 |
For production of PVC hard material and various cables palletizing
| Extruder Model | Speed (RPM) | Motor (KW) | Capacity (kg/h) | Total Power (KW) | Weight (kg) |
|---|---|---|---|---|---|
| JWT67/134 | 5-58 | 45 | 500-700 | 110 | 1800 |
Single Screw Extruder for HDPE Pipe
It is widely used in the area of water supply and gas supply. Feeding section is grooved structure with temperature controller, and easy to get high capacity and stable extrusion. With advanced BM screw structure, it is able to divide the HDPE material from solid to liquid.
High Efficient 38 Series
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Motor (KW) | Capacity (kg/h) | Center Height (mm) |
|---|---|---|---|---|---|
| JWS60/40 | 60 | 40 | 90/110 | 360-450 | 1000 |
| JWS75/38 | 75 | 38 | 132/160 | 400-650 | 1000 |
| JWS90/38 | 90 | 38 | 250/280 | 800-1000 | 1150 |
| JWS120/38 | 120 | 38 | 315/355 | 900-1200 | 1300 |
Classic 33 Series
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Motor (KW) | Capacity (kg/h) | Center Height (mm) |
|---|---|---|---|---|---|
| JWS45/33 | 45 | 33 | 18.5/22/30 | 60-100 | 1000 |
| JWS65/33 | 65 | 33 | 45/75/90 | 100-250 | 1000 |
| JWS75/33 | 75 | 33 | 110/132 | 250-350 | 1000 |
| JWS90/33 | 90 | 33 | 160/185 | 450-550 | 1150 |
| JWS120/33 | 120 | 33 | 280/315 | 700-900 | 1300 |
| JWS150/33 | 150 | 33 | 355/400 | 1000-1300 | 1300 |
Fitur:
By using the new type barrier screw design, this extruder has a high extrusion capacity in high RPM with the low energy consumption, and this extruder can gain a good mixing effect in the low temperature, and this extruder can control the material shearing to get the ideal and even melt temperature, so that the ripple mark in the inner wall of the big diameter pipe can be avoided.
Single Screw Extruder for HDPE Pipe
This model of equipment mainly used to extrude profile, the structure and form of screws and barrels vary a lot, and the screws and barrels are processed precisily which can gurantee a good plasticization, high capacity and can meet different customer’s needs, the electrical controling parts are equiped in high class which made it safe to operate.Suitable for PVC\PC\ABS Profile.
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Motor (KW) | Capacity (kg/h) | Center Height (mm) | Polymer Processing |
|---|---|---|---|---|---|---|
| JWS45 | 45 | 25/28 | 11/15/18.5 | 10-100 | 1000 | PC/ABS/PC |
| JWS65 | 65 | 25/28 | 18.5/22/30 | 10-100 | 1000 | PVC/PC/ABS |
| JWS75 | 75 | 25/28 | 37 | 10-100 | 1000 | PVC/PC/ABS |
| JWS80 | 80 | 28/30 | 37 | 10-90 | 1000 | PP/ABS/PC |
| JWS90 | 28 | 28/30 | 45 | 10-90 | 1000 | PP/ABS/PS |
| JWS120 | 120 | 28/30 | 75 | 10-90 | 1000 | PC/ABS |
PVC PVG Conveyer Belt Cover Extruder
In order to the customer’s technics requirement for the conveter belt,Jwell successfully develops serials conveyer belt cover extruder and relation mould,it can be molding for the pvc belt’s surface,adjust the thickness of the cover,leave out the others.This extruder install on the left and right,have good plastic,high output,low power and the high design for the produce method.
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Speed (RPM) | Capacity (kg/h) | Center Height (mm) | Weight (T) | Dimension (MM) |
|---|---|---|---|---|---|---|---|
| JWS90/30 | 90 | 30 | 10-45 | 150 | 1200 | 4 | 3650*2520*2100 |
| JWS120/28 | 120 | 28 | 10-45 | 300 | 1200 | 5 | 4500*2520*2200 |
| JWS150/28 | 150 | 28 | 10-45 | 400 | 1200 | 6.5 | 5500*2520*2300 |
PS PC Electronic Narrow Band Extruder
PS/PC narrow band is a king of packaging products, mainly for the IC, resistance, inductance, capacitance, connectors, fuses,switches and other electronice components of the packaging. This product is currently PS and PC for three layers of composite extrusion.
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Motor (KW) | Speed (RPM) | Capacity (kg/h) | Center Height (mm) |
|---|---|---|---|---|---|---|
| JWS45 | 45 | 28 | 11 | 10-75 | 10--75 | 1000 |
| JWS35 | 35 | 28 | 7.5 | 10-75 | 10--75 | 1000 |
All kinds of co-extrusion machine
n order to meet the actual needs of various customers, the company can provide all kinds of uses co-extrusion machine, used for profile pre and after Co-extrusion, or wood plastic products surface coating, mark line for pipes according to customers[ special requirements, special design custom-made.
For Pipe Mark Line
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Speed (RPM) | Motor (KW) | Barrel Heating(KW) | Capacity (kg/h) | Center Height (mm) |
|---|---|---|---|---|---|---|---|
| JWS25/25A | 25 | 25 | 1--15 | 0.75 | 3 | 3 | 1100±50 |
| JWS25/25B | 25 | 25 | 1-50 | 1.5 | 3 | 8 | 1100±50 |
| JWS30/28 | 30 | 28 | 1-50 | 3 | 3.6 | 10 | 1100±100 |
For Profile Co-Extrusion
| Extruder Model | Screw Dia.(mm) | L/D Ratio | Speed (RPM) | Motor (KW) | Barrel Heating(KW) | Capacity (kg/h) | Center Height (mm) |
|---|---|---|---|---|---|---|---|
| JWS30/25 | 30 | 25 | 1-60 | 3--4 | 3 | 8--10 | 800-1200 adjustable |
| JWS35/25 | 35 | 25 | 1-50 | 4--5.5 | 6.9 | 10--12 | 800-1200 adjustable |
| JWS45/25 | 45 | 25 | 1-58 | 5.5--7.5 | 9 | 20--25 | 1100±100 |
| JWS50/25 | 50 | 25/28 | 1-58 | 11--15 | 10 | 25--35 | 1100±100 |
| JWS65/25 | 65 | 25/28 | 1-80 | 15--22 | 12 | 35--40 | 1100±100 |
| SJZ35/75 | 35/75 | 22.97 | 1-39 | 11 | 9 | 35--40 | Adjustable |
Spinning Extruder
JWM series extruders are used for melt spining of PET, PA6, PA66, PP chips.
The LTM designed in screw, and the melt quality is better. The precision of screw and barrel is higher after professional proce ssing. And equiped high precision bevel-teeth gear box, operating stability, lowest noise.
assemble strong push bearing. in ord to guarantee bearing huge axle power. and be able to select to equip imported high speed bearing and seal parts.
| Extruder Model | Speed (RPM) | L/D Ratio | Capacity (kg/h) | Speed (RPM) | Pressure Mpa | Transmission Power kw | Heating Power kw | Heating Zone | Heating Voltage | Center Height mm | Weight (T) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| JWM45/25 | 45 | 25 | 38 | 20-90 | 15--25 | 7.5 | 8 | 3 | 220 | 340 | 1 |
| JWM65/25 | 65 | 25 | 78 | 20-90 | 15--25 | 18.5 | 16 | 5 | 220 | 340 | 1.3 |
| JWM80/25 | 80 | 25 | 115 | 20-80 | 15--25 | 37 | 27 | 5 | 220 | 510 | 1.8 |
| JWM90/25 | 90 | 25 | 196 | 20-80 | 15--25 | 45 | 32 | 5 | 220 | 510 | 2 |
| JWM105/25 | 105 | 25 | 295 | 20-70 | 15--25 | 55 | 45 | 5 | 220 | 610 | 3 |
| JWM120/25 | 120 | 25 | 390 | 20-60 | 15--25 | 75 | 54 | 6 | 220 | 660 | 3.5 |
| JWM135/25 | 135 | 25 | 535 | 20-60 | 15--25 | 90 | 63 | 6 | 220 | 660 | 4.2 |
| JWM150/25 | 150 | 25 | 652 | 20-60 | 15--25 | 110 | 76.5 | 6 | 380 | 710 | 5 |
| JWM160/25 | 160 | 25 | 705 | 20-60 | 15--25 | 132 | 85.5 | 6 | 380 | 710 | 6 |
| JWM170/25 | 170 | 25 | 850 | 20-60 | 15--25 | 160 | 103.5 | 6 | 380 | 720 | 8 |
| JWM180/25 | 180 | 25 | 972 | 20-60 | 15--25 | 185 | 110 | 7 | 380 | 800 | 10 |
| JWM200/25 | 190 | 25 | 1050 | 20-60 | 15--25 | 200 | 150 | 7 | 380 | 1000 | 12 |
PP Non-woven Fabrics Extruder
JWM series Non-woven fabrics Extruder are specialized in PP Non-woven fabrics production. Normally it uses two extruders in series. the screw L/D of the main extruder is 30:1, the ancillary extruder mainly used for machining leftover material and flot- sam drapery which can be recycled on the line, the L/D is mainly 15:1. various kinds of the extruder model for different width Non-woven fabrics products.
| Extruder Model | L/D Ratio | Speed (RPM) | Transmission Power kw | Heating Power kw | Heating Zone | Heating Voltage | Center Height mm | Weight (T) | Catatan |
|---|---|---|---|---|---|---|---|---|---|
| JWM135/30 | 30 | 20--60 | 75 | 80 | 6 | 220 | 660 | 4.5 | suitable for 1.6m |
| JWM105/15 | 15 | 20--80 | 15/18.5 | 18 | 4 | 220 | 660 | 2 | suitable for 1.6m |
| JWM150/30 | 30 | 20--60 | 110 | 90 | 7 | 380 | 710 | 5.5 | suitable for 2.4m |
| JWM105/15 | 15 | 20--80 | 15/18.5 | 18 | 4 | 220 | 710 | 2 | suitable for 2.4m |
| JWM160/30 | 30 | 20--60 | 132 | 100 | 7 | 380 | 710 | 6.5 | suitable for 2.4m |
| JWM105/15 | 15 | 20--80 | 22 | 18 | 4 | 220 | 710 | 2 | suitable for 2.4m |
| JWM170/30 | 30 | 20--60 | 132 | 110 | 7 | 380 | 710 | 8.5 | suitable for 3.2m |
| JWM105/15 | 15 | 20--80 | 22 | 18 | 4 | 220 | 710 | 2 | suitable for 3.2m |
| JWM180/30 | 30 | 20--50 | 160 | 120 | 7 | 380 | 720 | 10.5 | suitable for 3.2m |
| JWM120/15 | 15 | 20--80 | 30 | 24 | 4 | 220 | 720 | 2.5 | suitable for 3.2m |
JWS45/25 single Screw Extruder for Ultra High Molecular Weight Polyethylene (UHMW-PE)
The extruder has our patented design for screw and barrel, which can be used to process more than 1.5 million molecular of the powder material. By overcoming poor flow ability, Mechanical Properties decreasing due to easy degaradation, etc. The extruder can have stable output and reliable plasticization during production. Also the extruder equips high efficient and energy saving driving motor, infrared energy-saving heaters, reducing energy comsumption.
The extruder has a compact structure, beautiful appearance, small space, easy operation etc, can be used to produce a variety of small plates, profiles, rods production.
| Model No. | JWS45/25 |
| Screw RPM | 3–25 |
| Kapasitas (kg/jam) | 3–10 |
| Motor Power(kw) | 5.5 |
| Heating Power( kw) | 9.4 |
screw and barrel Machining Process
PERTANYAAN YANG SERING DIAJUKAN
- Ketentuan Komersial Internasional (Incoterms): FOB, CFR, CIF, EXW
- Ketentuan Pembayaran: LC, T / T
- Waktu tunggu rata-rata: Waktu tunggu musim puncak: 3-6 bulan, Waktu tunggu di luar musim: 1-3 bulan
- Jumlah Staf Perdagangan Asing:> 50 Orang
Ya, Kami memiliki 5 basis manufaktur dan pusat penjualan di Shanghai, Suzhou, Changzhou, Zhou Shan, Dongguan Cina.
Jwell membuat sekrup dan laras Cina pertama pada tahun 1978 dengan nama merek Jinhailuo, setelah lebih dari 40 tahun pengembangan,
JWELL adalah salah satu pemasok mesin ekstrusi terbesar di Cina dengan 300 desain & insinyur uji, 3000 karyawan.
Jwell telah menjadi pemasok utama jalur ekstrusi dan mitra bisnis yang andal. Selamat datang di kami.
Mesin kami mengambil standar Eropa dan mengikuti jenis bisnis Jerman, kami bekerja sama dengan
Merek-merek terkenal internasional Siemens Schneider Flender Omron ABB WEG Falk Fuji dll. Perusahaan kami terus menerus
mengimpor lebih dari 1000 peralatan pemrosesan presisi tinggi kelas internasional seperti pusat permesinan multistage, mesin bubut CNC, dan mesin penggilingan CNC dari Korea, Jepang, dll. Semua proses kami secara ketat mematuhi sertifikasi CE,
Sistem manajemen mutu IS09001 dan 2008. Dan kami memiliki waktu garansi kualitas 12 bulan. Kami menguji
kinerja mesin sebelum setiap pengiriman. Teknisi servis Jwell akan selalu ada di sini untuk apa pun yang Anda butuhkan.
Biasanya dibutuhkan waktu sekitar 1 - 4 bulan tergantung pada mesin yang berbeda setelah menerima pembayaran uang muka pesanan.
Setelah jelas kebutuhan Anda dan menentukan garis ekstrusi yang ideal untuk Anda. Kami akan mengirimkan solusi teknis dan
Faktur Proforma untuk Anda. Anda dapat membayar melalui transfer bank TT, LC sesuka Anda.
Satu. Kami menyediakan jalur ekstrusi yang disesuaikan dan solusi teknis. Selamat datang kontak dengan kami untuk teknis
inovasi atau peningkatan untuk rencana pembelian Anda di masa depan.
Kami memproduksi lebih dari 2000 garis ekstrusi canggih setiap tahun di seluruh dunia.
Kami dapat mengirim suku cadang kecil melalui pos kilat udara untuk masalah yang mendesak. Dan jalur produksi lengkap melalui laut
untuk menghemat biaya. Anda dapat menggunakan agen pengiriman yang Anda tunjuk sendiri atau pengirim kerja sama kami. Yang terdekat
pelabuhan adalah Cina Shanghai, pelabuhan Ningbo, yang nyaman untuk transportasi laut ...
Ya, kami mendukung mitra bisnis kami dengan layanan pra-purna jual. Jwell memiliki lebih dari 300 pengujian teknis
insinyur yang bepergian ke seluruh dunia. Setiap kasus akan ditanggapi dengan solusi yang cepat. Kami menyediakan pelatihan, pengujian,
layanan operasi dan pemeliharaan seumur hidup.
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