Plastic Pipe For Construction New Materials For Buildings
Jwell Plastic Pipe Production Line adopts advanced technology, provides a rich product line, pays attention to environmental protection and sustainable development, has excellent corrosion resistance, and is light and easy to install. These advantages make it a leader in the new building materials industry, providing high-quality and reliable product solutions for the construction industry.
Outdoor Applications
PC Hollow Sheet Extrusion Line
Application and Feature
- Construction of sunroofs in buildings, halls, shopping centers, stadiums, public places of entertainment, and public facilities.
- Προστατευτικά από τη βροχή σε σταθμούς λεωφορείων, γκαράζ, περγόλες, διαδρόμους.
- Highway and urban elevated road noise barriers.
PVC Multi Layer Heat Insulation Corrugated Board Extrusion Line
Application and Feature
The fire protection performance is remarkable and difficult to burn. Anti-corrosion, Acid proof, alkali, radiating quickly, high lighting, long life service.
Adopting special technology, bearing the outdoor atmospheric insolation, good the heat insulation performance. It can provide a more comfortable environment comparing the metal to a tile in the hot summer.
It applies in the workshop, the warehouse, the vehicle shed, the agricultural market fair, the brattice, the wall body, the temporary store, the heat insulation awning, and so on.
Application and Feature
Garden, the recreation place, decoration, and the corridor pavilion; Internal and external ornaments in the commercial building, curtain wall of the modern urban building; transparent container of aviation, the windscreen before the motorcycle, the plane, the train, the steamer, the submarine, the army, and police’s shield, the telephone booth, advertising signpost, the advertisement of the lamp houses, the expressway, and overhead way of the city partition protective screen.
PC corrugated board has the merits of good weather-resisting properties, impact resistance, and high-light transmission. It is widely used on the roof for warehouses and easy constructions, such as stamming pools, skiing fields, station rest pavilions, and so on.
PE&PP Wood-Plastic Decking Extrusion Line
Application and Feature
PE&PP Wood-Plastic Floor is the wood-plastic composite materials complete in different types of equipment of mixing, from devolatilizing, extruding products, mixing the raw material in a certain formula, forming wood-plastic particles in the middle, and then extruding and processing to wood plastic decking.
Nowadays, the two-step way is used currently, extruding and processing to be wood plastic decking. mainly used in floors indoor or outdoor, parapets, and trays, such as PE&PP plastic extrusion products.
Γραμμή Έξυσης Πλάκας Αφροποίησης Θερμομόνωσης XPS (Τεχνολογία Αφροποίησης CO2)
Application and Feature
With perfect closed alveolate construction, the XPS heat insulation plate is considered to be the best insulation material in the market. Granules from recycled EPS plate, as the main material, go through the die-foaming extruder, calibrator, haul-off, and cutting unit. With lower density, water absorption, thermal conductivity, and vapor penetrability than those of other kinds of heat in solution plates, XPS heat insulation plate features high strength, low weight, airtightness, corrosion resistance, aging resistance, and low cost. Therefore this plate can be widely used in house insulation systems, in cold storage, camps, barns, and civil constructions, in-ground constructions of airport raceways and squares, in road and railway engineering constructions, and heat insulation systems of apartments, office buildings, and workshops.
XPS heat insulation plate extrusion line has two types: single screw tandem extruders type and co-rotation parallel twin screw extruders with single screw extruders. The models are 135/150 single screw tandem extruder type and 75/150 co-rotation parallel twin screw extruder with single screw extruder. Because of high mixing efficiency, the corotation twin screw extruder can process material of different components.
A newly formed machine designed by Jwell, adapting CO2 as a forming agent, which is for taking the place of freon and butane, features of green environment protection and low-cost consumption.
TPO, PVC, EVA, PE Waterproof Sheet Extrusion Line
Application and Feature
Jwell company adopts the solid role for combining multilayers, this new technology makes the TPO sheet have a good function against wind uncovering.TPO waterproof sheet is a new type of waterproof product, which is produced with thermoplastic polyolefin plus antioxygen and plastifier, and so on, the middle layer is polyester fabric for reinforcement, and the surface is laminated with textile fiber and aluminum foil. This kind of TPO waterproof sheet has the features of good weatherproof and suppleness. It is mainly used for houses 、 tunnels 、basement architecture and other waterproof fields.
Mainly used for producing PVC, EVA, and PE Waterproof Sheet, it is used for the house waterproofing industry, architecture, and basement, architecture waterproof projects in reservoirs, dams, road tunnels, railway tunnels, bomb shelters, grain depots, refuse dumps, waste water disposal, etc.
Γραμμή διέλασης πλαστικού πάνελ αλουμινίου υψηλής ταχύτητας
Application and Feature
Called ACP in short, composed by aluminum foil and polyethylene, adopting thermo coating technology to produce this new construction material. It is widely used for construction wall, outer door decoration as well as advertising and inner door decoration.
Combining traditional processing technology and practical experience, Suzhou JWELL Machinery Co.,ltd develops a high-speed flame retardant grade ACP board. the maximum output can be 2500kg/h, line speed is 10m/min, and width is 900-2000mm, aluminum foil thickness is more than 0.18mm.
Also, we are supplying a normal ACP line with an output range of 500-800kg/h, maxim line speed of 5m/min, suitable product width of 900-1560mm, and aluminum foil thickness of 0.06-0.5mm.
PP Hollow Building Formwork Dual Out Extrusion Line
Application and Feature
PP hollow building formwork double out extrusion lines Plate&Sheet Equipment Jwell Co., Ltd produced PP one mold double out building template production line based on the traditional 915mm single production line, that not only could meet the demand of large output and low energy.
Characteristics
- Three-layer coextrusion production line
- Three-layer composite distributor
- Multi-layer lattice mold
- Three-grade type board
- Combined tractor
- Automatic fixed-length cutting machine
High-speed Single Screw Extruder PE/PP Double Wall Corrugated Pipe Production Line
Επιδόσεις ＆ Πλεονεκτήματα
The corrugated pipeline is the 3rd generation of the improved product of Suzhou Jwell. The output of the extruder and the production speed of the pipe are greatly increased by 20-40% compared with the previous product. Online belling can be achieved to ensure the performance of the formed corrugated pipe products. Adopts Siemens HMI system.
- Η νέα σχεδιασμένη μηχανή κλειστής κατασκευής υιοθετεί ένα ειδικό ψυκτικό σύστημα υψηλής απόδοσης για τη διαμόρφωση αλουμινίου μονάδων, που βελτιώνει σημαντικά την απόδοση ψύξης στην παραγωγή κυματοειδών σωλήνων;
- High-speed, high-output single-screw extrusion machine supporting a professional design of the corrugated pipe extrusion mold to achieve large-scale stable extrusion;
- Good interchangeability of the module; the aluminum forming module uses LY12 high-quality alloy aviation aluminum material with copper content ≥ 5%, precision pressure casting process, high-density material, no light pores, and long-term use is not easily deformed. Can customize various module waveform schemes according to the user’s requirements;
- Υποστηρίζει αυτόματο κόπτη DWC, υπολογιστικό έλεγχο, ακριβή θέση κοπής, σταθερή λειτουργία και εύκολη λειτουργία.
Large Diameter HDPE Solid Wall Pipe Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
Extruder is JWS-H series High efficiency, high output single screw extruder. The special screw barrel structure design ensures ideal melt uniformity at lower solution temperatures. Designed for large-diameter pipe extrusion, the spiral distribution structure mold is equipped with an in-mold suction pipe internal cooling system. Combined with a special low-sag material, it can produce ultra-thick-walled, large-diameter pipes. Hydraulic opening and closing of two-stage vacuum tank, computerized centralized control, and coordination of multiple crawler tractors, chipless cutter and all units, a high degree of automation. The optional wire rope tractor can make the initial operation of the large-caliber tube more convenient.
Γραμμή παραγωγής συμπαγών σωλήνων στερεού τοιχώματος PVC τριών στρώσεων
Επιδόσεις ＆ Πλεονεκτήματα
Use two or more SJZ series conical twin screw extruders to implement co-extruded three-layer PVC pipe. The sandwich layer of the pipe is high-calcium PVC or PVC foam raw material.
- Ο εξωθητήρας χρησιμοποιεί κάρτερ βίδας από κράμα υπέρ-ανθεκτικό στη φθορά· η διπλή βίδα τροφοδοτεί ομοιόμορφα και το σκόνη δεν σχηματίζει γέφυρα·;
- Optimized design of PVC three-layer mold, the internal flow channel is chrome-plated and highly polished, wear and corrosion resistant; with special sizing sleeve, the pipe product has high speed and good surface; channels is reasonable to ensure that the tube layer thickness is uniform and the plasticization effect of each layer is better.
- The cutting machine adopts a rotating clamping device to adapt to different pipe diameters, eliminating the trouble of frequent replacement of fixtures. Equipped with a new type of adjustable floating chamfering mechanism, the size of the chamfer can be adjusted according to the pipe diameter and wall thickness, and cutting and chamfering can be performed in one step. Closed suction device, better chip suction effect.
UPVC/CPVC Pipe Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
A variety of specifications and models of PVC twin-screw extruders can produce pipes of different diameters and different wall thicknesses.
Specially designed screw structure with uniform plasticization and high output. Extrusion molds made of high-quality alloy steel, internal flow channel chrome plating, polishing treatment, wear and corrosion resistance; with a dedicated high-speed sizing sleeve, pipe surface quality is good;
The special cutter for PVC pipe adopts a rotating clamping device, which does not require replacing the fixture with different pipe diameters. With chamfering device, cutting, chamfering, one-step molding. Support optional online belling machine.
PVC Dual Pipe Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
Corresponding to the different requirements of pipe diameter and output, there are two types of SJZ80 and SJZ65 special twin-screw extruders optional; the dual pipe die evenly distributes the material output and the pipe extrusion speed is quickly plasticized;
Η υψηλής απόδοσης διπλή θάλαμος ψύξης με κενό μπορεί να ελέγχεται ξεχωριστά, και η ρύθμιση είναι βολική κατά τη διάρκεια της παραγωγικής διαδικασίας;
Dustless cutting machine, double station independent control, fast speed, accurate cutting length. Pneumatically rotating clamps eliminate the need to change clamps. With chamfering device optional.
High Speed Extrusion Line for HDPE Water Pipe/Gas Pipe
Επιδόσεις ＆ Πλεονεκτήματα
This production line adopts the most advanced technology in Europe, It is a new research achievement in energy saving production line, which is suitable for high-speed extrusion of HDPE, PP, and other polyolefin pipe. compared with common production lines, the energy-saving effect reaches 35%, and the product efficiency increases by more than 1 times, thus it is not only saving the cost of site and manpower, but also improving efficiency. This production line has a nice appearance, higher automatical degree, production reliable and stable.
Silicon Core Pipe Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
The raw material of the silicoxn core tube substrate is high-density polyethylene, the inner layer used a lowest friction coefficient silica gel solid lubricant. It is corrosion resistance, smooth inner wall, convenient gas-blowing cable transmission, and low construction cost. According to the needs, different sizes and colors of small tubes are concentrated by external casing. The products are applied to optical cable communication network systems for freeways, railways and so on.
The production line can realize multiple base pipes at the same time, high speed unwinding, and quickly and evenly cover the outer casing. Synchronous traction, cut-off and finished product coiling are controlled by computer, with high production speed and efficiency.
PE Heat Insulation Pipe Extrusion Line
Application and Feature
PE insulation pipe is also called PE outer protection pipe, jacket pipe, or sleeve pipe. The direct buried polyurethane insulation pipe is made of HDPE insulation pipe as the outer protective layer, the middle-filled polyurethane rigid foam is used as the insulation material layer, and the inner layer is steel pipe. Polyurethane direct buried insulation pipe has good mechanical properties and thermal insulation performance. Under normal circumstances, it can withstand high temperatures of 120-180 ° C and is suitable for various cold and hot water high and low-temperature pipeline insulation projects. The insulation pipe production line is designed with a special PE insulation pipe mold, the extrusion pressure is stable, and the thickness of the thin-walled pipe is uniform. The extrusion speed is fast, the output of the blown type is greatly improved, the surface is brighter, and the operation automation is high.
Indoor Applications
SPC Environmental Floor Extrusion Line
Application and Feature
SPC floor extruded by PVC’S base material get through four roll calender machines, and PVC color film + PVC wearing layer + PVC basis of membrane, next press and paste these films to be products, simple process, complete the paste that depend on heat, there is no glue.
SPC environmental floor extrusion line advantage
- Waterproof and moistureproof, it can fundamentally solve the wooden product problems like easily be rotted and dilated deformation after absorbing water or being affected with a wet environment. Therefore, our company’s WPC floor can be used in this kind of environment which the traditional wood product cannot.
- Colorful, many colors are optional. There are natural wooden feelings and wooden textures, and also you can choose the color you need according to your personality.
- Environmental protection, non-pollution, pollution-free, recycle. The products do not contain benzene and formaldehyde, it’s an environmental product, recyclability reduces the usage of wood, and it is suitable for the sustainable development of national policy and also benefits society.
- Good fireproofing. it can stop fire effectively, The fire rating reaches level B1, when the fire touches products, the fire will put out immediately, and do not produce any toxic gas.
- Not cracking, not expanding, not out of shape, do not repair and maintain, easy to clean, save after-repair and maintain fees.
LVT Composite Floor Production Line
Application and Feature
The LVT composite floor production line extrudes the floor’s basic layer, coating with the printing layer, the wear-resistant layer, and the anti-skid layer simultaneously by a set of 6-roller compound machines. Through precise control of the unwinding tension and the preheating of the wear-resistant layer, the effect of wrinkle-free, non-shrinkage, and non-deformation can be achieved when unwinding. The compound extrusion line efficiency is high and the product quality is stable.
Γραμμή παραγωγής δέρματος για ομοιογενή πάτωμα καρδιάς από PVC
Application and Feature
It is made of different colors of PVC crushed material, adopting even proportion and thermo-pressing. Because of its environmental protection, ornamental value as well and maintenance, it is widely used for housing, hospitals, schools, factories, hotels, and restaurant decoration.
This line features easy operation and high technical, which is for producing different color patterns. Product thickness is 2-3mm; width is 2000 mm.
PVC Wood-Plastic Quick Assembling Board Extrusion Line
Application and Feature
The machine is used for producing WPC decoration products, which are widely used in the house and public decoration fields, features non-pollution, high lifetime, heat insulation, anti-fire, easy cleaning and maintenance, easy change, and recyclable. It can be of high-quality decoration material, ceiling, door frame, window frame, soundproof and heat insulation.
PVC WPC Door Board Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
The extruder of this extrusion line is the specially designed SJZ92 conical twin-screw extruder, which adopts the imported temperature-controlling gauges with features of high precision temperature controlling and easy and reliable operation. The vacuum calibration table is equipped with a strong cooling device which ensures the cooling effect. The haul-off unit is equipped with a precise reduction motor and inverter, having the advantages of reasonable structure, and powerful and stable haul-off force. The cutter has a reliable and accurate cutting effect. The stacker has a movable stacking trolley and a specially-made rubber protection layer to prevent the product from being scratched. The downstream equipment of this extrusion line uses a programmable computer or domestic famous controlling system, to confirm the machine is reliable and stable.
PVC High Speed Profile Extrusion Line
Εφαρμογή
YF series profile extrusion downstream equipped with conical or parallel twin screw extruders are used for PVC window profiles, steel-plastic composite profiles decorative profiles production, etc.
Επιδόσεις ＆ Πλεονεκτήματα
This line features stable plasticity, high output, low sheering force, long-life service, and other advantages. The production line consists of the control system, conical twin screw extruder, calibration unit, haul-off unit, cutter, film covering machine, and stacker. The extruder is equipped with an advanced AC inverter, and an imported temperature controller (RKC, Japan). The calibration unit’s vacuum pump and haul-off unit’s motors are famous brand products. After simple changing of the die and screw, it also can produce the foam profiles.
PVC/ PP/ PE/PC/ ABS Small Profile Extrusion Line
Application and Feature
By adopting the foreign and domestic advanced technology, we successfully developed the small profile extrusion line. This line consists of a Single Screw Extruder, Vacuum Calibration Table, Haul-off Unit, Cutter, and Stacker, the producing line features good plasticization, high output capacity, low power consumption, etc. The main extruder speed is controlled by an imported AC inverter, and the temperature is controlled by a Japanese RKC temperature meter, vacuum pump and traction gear reducer of the downstream equipment are all good quality products, and also easy maintenance.
PPR/PERT/PEX Cool&Hot Water Pipe Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
High-efficiency PP-R, HDPE single pipe, and dual-stand pipe production lines are aimed at the characteristics of the PP-R and HDPE pipes. This line adopts our own JWS series high-efficiency single-screw extruder.
New Corrugated Pipe Extrusion Line for Ventilation System
Εφαρμογή
Corrugated pipe for air ventilation systems is produced from two different pe materials. Double wall corrugated pipe, and designed by hollow structure. It is easy to install in the ceiling and roofing. Also, this corrugated pipe has good performance to bear the cement. The pipe adopts a special inner layer, smooth, easy to clean, less resistance, sound proof, and insulation.
Aquaculture Polymer Materials Application
PE Marine Pedal Profile Extrusion Line
Application and Feature
Jwell Machinery helps to build a green marine ranch! Traditional offshore culture in net cages mainly uses wooden net cages, wooden fishing rafts, and plastic foam. It will cause serious pollution to the sea area before and after production and cultivation, and it’s also weak in resisting wind waves and resisting risks. At present, the whole set of project solutions provided by Jwell Machinery includes a Plastic Fishing Raft pedal extrusion line + a marine floating bucket blow molding machine + marine pipe extrusion line, which is the trend of marine aquaculture in the future. This product has a series of advantages, such as green environment protection, recyclability, typhoon resistance, anti-aging, anti-ultraviolet rays, and so on. It ensures the marine ecological environment from being destroyed. It has been promoted abroad. Domestic coastal aquaculture areas are gradually popularizing. Mainly used in the sea, can also be used in rivers, lakes, moors, ponds, etc.
JWZ-BM30F/160F/230F Float Bowl Blow Molding Machine
Application and Feature
- Suitable for producing different-sized drums and float bowls.
- Υιοθετήστε ένα σύστημα εξώθησης υψηλής απόδοσης, συσσωρευτική κεφαλή μήτρας.
- Προαιρετικό σύστημα υδραυλικού σερβοελέγχου.
HDPE Marine Pipe Extrusion Line
Επιδόσεις ＆ Πλεονεκτήματα
This production line adopts the most advanced technology in Europe,It is a n ew research achievement in energysaving production line, which is suitable for high-speed extrusion of HDPE and other polyolefin pipe. compared with a common production line, the energy-saving effect reached 35%, and the product efficiency increased by more than 1 times, thus it is not only saving the cost of site and manpower, but also improving.
Plastic Machinery Fully Integrated Automation + Internet Of Things Control System Solutions
Based on the MES system platform, the information communication platform of workshop production management is realized and moves toward the intelligent direction
R&d and production integration
Work out the development and production of products, realize deep integration of development and production information, technology, standards and index.
Virtual manufacture
Make full use of the virtual produc-tion and verification platform to fully verify the workshop production, logistics, quality, equipment management and other resources.
Intelligent equipment & thing connection
Implement intelligent equipment, realize multi interface and multi-protocol equipment thing connection, obtain the real time infor- mation and parameters of the equipment, predict faults and improve continuity.
Planning schedule
According to sales forecast and order demands, balance workshop production capacity, arrange production properly, reduce bottleneck problems and improve overall production efficiency.
Intelligent logistics
According to sales forecast and order demands, balance workshop production capacity, arrange production properly, reduce bottleneck problems and improve overall production efficiency.
Quality control
Based on instrumentation, obtain quality data, accurately predict quality trends, control quality defects effectively, and improve product quality class.
Manufacturing process
Make use of technical means to realize the transparency of manufacturing process, and quick respond to all kinds of abnormal in the manufacturing process to ensure the orderly execution of production.
EHS compliance
According to the industry standard, build EHS workshop environment parameter monitoring, and provide the suitable base environment for product manufacturing.
Synergy and decision making
Solve information asymmetry, reduce communication cost, support collaborative manufacturing, make decision based on data, make the decision process intuitive and reasonable.
The interconnected in the industrial 4.0-CPS (cyber physical systems) is not a simple alternative to the Internet, the Internet of things, and the sensing network. It is a deep integration of the information and the physical. The future extrusion equipment is no longer an isolated automation and information island. The future extruder factory will form a flexible and intelligent product manufacturing network through the cloud platform and the whole supply and demand system. In the industrial 4.0 background, the development trend of intelligent extrusion, customized production of multi-variety and small batch fast cycle; High integration of various production techniques and processes; autonomous production process under less people or unmanned state; information management from the whole process of raw material to the finished product.
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