Automotive New Plastic Material Extrusion Line
Jwell’s new automotive plastic material extrusion production line provides efficient and reliable solutions for the automotive industry. Through advanced technology and processes, our production lines are able to produce high-quality plastic products that meet the automotive industry’s needs for lightweight, durability and cost-effectiveness.
In the automotive industry, jwell extrusion production lines are widely used in the manufacturing of automotive interior parts, exterior parts and functional parts. We are committed to ensuring that our products have excellent surface quality and precise dimensional control to meet your needs for high-quality automotive parts.
Whether you are a large auto parts manufacturer or a small processing company, we can provide you with customized solutions. Our extrusion production lines have outstanding performance in energy saving and emission reduction, raw material utilization and production efficiency, helping you achieve sustainable development goals and gain market competitive advantage.
By choosing jwell extrusion production line, you will get first-class technical support and professional services to provide reliable guarantee for your production of new automotive plastic materials. Looking forward to working with you to create a better future!
TPU Automotive Protective Film Extrusion Line
TPU automobile paint protective film(known as invisible car clothing): thermoplastic polyurethane (TPU) film, through coating process to achieve the production of paint protective film, a high-performance film, with anti-scratch, self-repairing, tough and strong, anti-oil, antioxidant, anti-yellowing, and other functions, the product is widely apply to all kinds of middle and high-end automobile paint protect.
PVB/SGP/EVA/POE Film Extrusion Line
EVA/POE film is used in solar photovoltaic power stations, building glass curtain walls, automobile glass, functional shed film, packaging film, hot melt adhesive, and other industries.
PVB/SGP film: is widely used in building sandwich glass, car sandwich glass, bulletproof glass, soundproof glass, etc. With good safety function and prevents glass from breaking due to the effect of external force and shards spatter injury; With has sound insulation, and anti-utraviolet function, and can be made of color or high transparent film.
PPハニカムボード押出ライン
Main application:
- Used for car trunk cover board, trunk clapboard, trunk carpet substrate, side wall decoration board, ceiling, etc. interior place.
Used for manufacturing different kinds of high-strength packing boxes.
PP honeycomb board through extrusion method made three layers sandwich board of one time forming, two sides is thin surface, the middle is honeycomb structure; According to honeycomb structure can divide into single layer, double layer board.PP honeycomb board also can one time forming, coat fabric at two sides, leather, with lightweight and high strength, non-toxic, environment, shake absorption and cold-resistant, soundproof& heat preservation, moistureproof& heat insulation, etc.
EVA/POE/TPO Automotive Soundproof Sheet Extrusion line
The Car Sound Insulation Pad(Vibration Damping Pad) is made of EVA, TPO, PVC and high-filling inorganic. It is placed directly on the metal part, which eliminates the noise from the source and avoids noise transmission in the metal. It is mainly used in a car cover, door, luggage room, top part, and fender part, which also helps to improve the strength and heat insulation. Regular thickness is from 0.6 to 8mm and width from 1000mm to 3000mm.
TPO/TPU Composite Leather Extrusion Line
Polyolefin thermoplastic elastomer(TPO) composite leather roll(coating roll) has the advantages of being environment-friendly and abrasion and heat resistance. It has been used widely in the field of car inner decoration, i.e. instrument board skin, inner decoration skin, in-car flooring, car rear tank flooring, and foot pad material. Its regular thickness is 0.2-3mm with a width 1000-2000mm.
TPU/ABS Laminate Sheet Extrusion Line
TPU/ABS composite plate is one new kind of environmentally friendly material used for car gauge panels and inner decoration. It adopts multi manifold process to make TPU coat on ABS instead of glue coating so that the finished product does not release formaldehyde or creat inner air pollution. Plate thickness from 1mm to 8mm, width from 1200mm to 2000mm.
Continuous fiber reinforced composite material is made of reinforced fiber material: glass fiber(GF), carbon fiber(CF), aramid fiber(AF), ultra-high molecular polyethylene fiber(UHMW-PE), basalt fiber(BF) by using special process technology to makes high strength continuous fiber and thermal plastic&thermosetting resin soak with each other. Then extrusion and drawing process are used to form the high strength, high toughness and recyclable thermal plastic resin composite material Commonly used plastic are PET, ABS, PP, PC, PA, PPS, POM, and other environmentally friendly thermoplastic materials.
Product application: Military, spaceflight, ships, automotive lightweight, electronics, wind and electricity, construction, medical, sports and leisure and other fields.
The structure of XPE foam material is an independent hole enclosure structure, it has the function of heat preservation and heat insulation. Meanwhile, it features with noise reducing, water proof. It has the properties of heat resistance, anti-aging and environmental protection and its coil shape and lamination features, so this product can be widely used in central air conditioning project, pipe project, large container, advanced composite layer; bag lining, packaging of integrated circuit board, sole of advanced sports shoes, cushion and heat insulation for car, decoration material, floating material and single or double coat adhesive tape and so on.
The surface of IXPE is smooth, close and vesicle is tiny and even. This product is widely used in building, chemical pipe, thermal projects,car and boat manufacture, package, agriculture, fishery, gym and musement fields.
TPO/IXPP Composite Sheet Extrusion Line
It is successfully developed by Jwell Machinery, adopts a special structure of TPO screw, plasticizing evenly, unique composite processing method, composite products have high bonding strength, No tensile deformation, and formaldehyde-free, it is Jwell’s company according to the car interior materials field recommends another domestic advanced composite sheet production line, this composite material has a flexible operation, high efficiency of compositing, with the advantage of completing the treatment of the TPO surface layer’s lines once time, with the basic material to hot pressing and compositing together one time, it is totally different from the past composite method, this product is widely applied in high-class inner decoration, ceiling, pipe of the car, and so on.
HDPE Thermoforming Plate Extrusion line
Jwell supply an advanced extrusion system, it is suitable to produce HMW-HDPE materials which has low MFI and high-strength in the plate, the plates are mainly used to produce auto carriage boards, pick-up box liners, covers trucks, anti-rain cover,s etc. The plate thickness can reduce by more than 30% when it has the same impact strength, it reduces the production cost for many facturers. Plate thickness 2-12mm, width 2000-3000mm.
TPE/TPO/PVC Flooring Footmat Extrusion line
Mainly used for producing the sort of PVC Floor leather rolls. PVC Floor leather has the performance of anti-friction, corrosion resistance, skidproof, impermeable and inflaming retarding, and is widely used in auto, hotels, amusement places, exhibition halls, houses, etc.
The structure of this production line is simple and convenient to operation. According to customers’ requirement, equipped with different components, used for producing single layer, multi-layer composite production and also can be equipped with an unreeling unit, used for producing inner strength production or surface compound non-woven fabrics and PVC decoration film, etc.
PP and Wood Powder/Bamboo Powder and Fiber Composite Sheet Extrusion Line
This production line adopts a conical twin-screw extruder, with a special processing method, which is another most advanced technology in China. This product features of well-shaped, easily processed, recycled, and reused off-cutting once-complexion with other material of sheet by hot pressing. It can be widely applied in the decoration of automobile ornaments, ceilings, booths, suitcases, hotels, restaurants, entertainment areas, etc.
TPE/TPV/PP Automotive Seal Profile Extrusion Line
The machine is used for producing seals of TPE/TPV/PP etc material, features high output, steady extrusion, and low power consumption.
Adapting famous inverter, SIEMENS PLC, and screen, easy operation and maintenance.
JWZ-BM30/50/100/160 Blow Molding Machine
- Suitable for producing different kinds of car urea boxes, toolboxes, automotive seats, auto air ducts, auto flow boards, bumpers, and Car Spoilers.
- Adopt a high output extrusion system, accumulating die head.
- 材料に応じて、オプションのJW-DB単一ステーション油圧スクリーン交換システムをご利用いただけます。.
- According to the different product sizes, customize the platen type and size.
- オプションの油圧サーボ制御システム。.
- オプションの底部密封、取出ロボット。.
JWZ-BM3D-1000 Three-dimensional Blow Molding Machine
- Suitable for producing different Car-shaped pipe fittings products, like automotive oil filler pipe, air duct pipe, and others.
- 強度が高く、廃棄物の少ない完成品です。.
- Adopt a high output extrusion system, accumulating die head.
3D Printing Wire/Automotive Tiny Tube Extrusion Line
Performance and feature:
Those serial of extrusion machines are researched and developed independently by JWELL Pipe Equipment Co., Ltd, and are specially used for making 3D printing wires, car small oil pipes, and air pipes. Equipped with different kinds of barrels and screws, such extrusion machines can be suitable for PE, PP, PA, FPVC, PU, PLA, ABS etc, many kinds of materials pipe, rod, wire high-speed extrusion.
Those small machines speed fast, are accurate, easy to handle, waste less raw material, running cost low, cover small spaces and are preferred by many customers.
PA/PP/PE Small diameter Single Wall Corrugated Pipe Extrusion Line
Performance ＆ Advantages: This series production line is suitable for the production of small-diameter single-wall corrugated pipe with raw materials such as PP/PE/PA. The special mold can be molded at one time. The surface of the product pipe is smooth and delicate, and the ripple is clear and uniform. Widely used in wire and cable threading pipe, automotive interior circuit protection pipe, concrete pipe, farmland pipe and other fields.
The die head adopts an extension V-shaped water-drop type flow channel,with the shunt technology and special triangle stabilize structure. To composite layer and improve the precision of the extrusion process to eliminate ‘M’ shape and ‘W’ shape flow patterns effectively. The upper die lip uses push-off type manual fine-tuning + automatic fine-tuning one-piece die lip, manual adjustment range is ±1mm, automatic adjustment range ±300um; About the automatic die lip adjustment control parts, we use currently very advanced fully closed loop control system and the automatic gauging system makes the product thickness in±2% precisely, on-line thickness gauge is automatic continuous detecting scanning frequently, can shows the very real-time accurate thickness tolerance of the products. Through computer program processing the data, feedback to special die lip adjusting bolt thermal expansion, and to realize the opening of the die lip thickness for automatic fine-tuning, fast and effective control product thickness precisely. And we have good die head scalability, according to customers’ needs, matching with different “inside blocking type width adjusting device” or “the outer blocking type width adjusting device”, be better satisfy customers’ needs for more efficient production.
The die head suits for production under 5000mm, thickness between 0.06 -0.18 mm CPP, PE, EVA, PVC, PET, PVB, PA, single-layer or multilayer films.
プレート金型シリーズ
JW-B-A1
With a special coat-hanger channel design, the die minimizes the ablation of heat-sensitive material. With the adjustable upper die lip, changeable lower die lip, and perpendicular blocking bar, the die meets the thickness requirements of various products. The die is fit for PVC foaming board with a thickness between 2-20mm.
JW-B-CF
Double flow channels design, the upper and lower die lips are adjustable with the oil temp control, the skinning effection of the product surface is better and have less inner stress, truly realizing surface skinning and foaming. Thickness of products: 5-30mm.
JW-B-B1
The die adopts a typical coat-hanger channel, an adjustable upper die lip, a changeable lower lip, and a perpendicular blocking bar. With ST-model width-control system, the width of products can be changed without interrupting. The die is designed for ABS, PS, and PP single-layer or multi-layer plates with the thickness between 0.8-8mm.
シートダイシリーズ
JW-P-K1
Fast opening die series, the upper die lip with fine-tuning push-pull type, the flexible lower die lip can adjust product thickness online without stopping, the Max adjusting range up to 5 mm, Equip with 45 ° blocking bar, it is suitable for producing PC, PS, PP, PE, PLA, single-layer or multi-layer plate.
JW-P-A1
With a coat-hanger channel, a micro-adjustable upper die lip, the die is perfect for single-layer or multi-layer PET(APET, PET)PC, PS, PP, and PLA plates with a width ≤2100mm, and the thickness between 0.14-2mm.
JW-P-AT1
Auto-adjusting die, the upper die lip is adjusted by the auto-control system which is divided into manual-control unit and auto-control unit; the first can control the accuracy in 1mm and the latter 300um. Fits PC, PS, PP, PE, PLA single-layer or multi-layer sheets or film with different widths.
JW-P-D1
With multi-manifold design, the die can combine the materials inside to ensure the accuracy of the film. The die adopts micro-adjustable upper die lip, fixed lower lip and 45 ° blocking bar, which is fit for PC, PS, PP, PE, PLA multi-layer co-extrusion sheet.
PVCコーティング金型シリーズ
JW-F-A1
PVC coating die adopts a special channel of coat-hanger structure, adjustable upper die lip, and perpendicular blocking bar, the thickness of production can be adjusted. In pairs, special-purpose conveyor belt with different thicknesses and sizes can be produced. These kinds of products are widely used in mining, storage, transportation, and so on; Specification(mm):650, 800, 1000, 1200, 1400, 1600, 1800, 2000.
Super mirror surface roller is a key part of sheet and plate types of equipment. The rule is that the more smooth and precise the roller surface, the better the product quality. And, we always strike for the smallest possible surface roughness tolerance to the level of Ra0.005um.
The optics grade product is applied for producing LED panels, electronics, thin-film switches of electric appliances, and high-end consumer products section like PC monitors, mobile phone screens, etc.
特徴
- ローラーの表面粗さレベルはRa0.005～0.01μmに達します；;
- ローラーの円筒度と同心度は≤0.005mmに達します；;
- 特殊なローラー構造設計により、ローラーの剛性を向上し、ローラー表面温度の偏差を最小限に抑えました。.
For the thin-walled high-efficiency roller, the surface shell thickness is only 50%-70% of the standard roller; by reducing the area of the strikes, and enlarging the contact area with cooling water, the thermal conversion efficiency is increased. To offset the roller rigidity, the overall circular runner design is adopted to increase the intensity of the roller. Under the same working conditions, the thin wall high-efficiency roller boosted plate and sheet line output by 20% to 50%.
Roller surface treatment
- Quenching with Subsequent tempering, ensures the density of the structure
- Outer surface deeply quenched, the hardness can be reached HRC 50~55
- Surface electrolyze hard chromed, the hardness can be reached HRC 58~65
Surface treatment
- Mirror roller, super mirror roller grinding, and polishing processing.
- Different kinds of roller surface treatments are available, such as leather veins, matt, mist, frosting, net veins, etc.
電磁加熱ローラー
With the wide application of heating rollers in various industries, electromagnetic heating rollers are replacing heat-conduction oil heating rollers, so far electromagnetic heating rollers have been successfully used in laser anti-counterfeiting printing, die stamping, automotive laminated glass composite, composite film production, medical tape, pharmaceutical packaging, non-woven fabric production, aluminum-plastic panel agglutination, synthetic fiber, rubber and plastic calendaring, and other industries.
特徴
- 省エネ—熱伝導油式ローラーや蒸気ローラーと比べて60%の省エネ効果があります；;
- 高精度な温度制御—温度精度は±0.5℃に達します；;
- faster heating up takes only 25 min from room temperature to 200 ℃;
- 高温作業可能—ローラー表面温度は400℃以上に達し、高温生産の要件を満たします；;
- environmental protection – all electric control, no oil pollution, clean production environment.
Micro-Structure Roller for Optical Film & Sheet
Microstructure roller makes the microstructure treat for the roller surface after the copperize, nickel, to be the height class optics sheet or film which will be the key module parts of the LCD panel. The final product used in the LCD/LED display, mobile phone, 3D raster, prismatic lens, and micro lens.
キャスティングフィルムローラー
JWELL manufactured casting film roller strictly according to European professional manufacturing standards. Several steps of the welding and heat treatment process are applied to give ensurance to the overall rigidity and reliability of the roller structure.
To ensure its efficient heat exchange, casting roller flow channels are designed with a special spiral, and through accurate calculation of the coolant flow, the roller surface temperature deviation is reduced to the least possible. It improves the temperature uniformity of the product.
The most important is the precision of the dynamic balancing of the roller. Specialized large dynamic balance calibration equipment and a variety of balance detection schemes, ensure smooth operation at high rotation speed.
High speed of casting film production line means very high rotation speed of the roller, and this requires precise dynamic balancing, high and balanced heat exchange efficiency.
特徴
- Roller diameter: max. 1600 mm
- ローラーの円筒度・同心度ともに≤0.005mm；;
- Roller surface hard chromium plated, coating thickness is 50 ~ 80 um
- ローラー表面温度偏差±0.5～1℃；;
- roller surface treatment: mirror polished, super finishing mirror, matt, mist and anti adhesive surface;
- 速度：最大800 m/min；;
- Overall deformation: < 0.05 mm at full load
- Best dynamic balance: Q = 3.2
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