Introduction to TPU Raw Materials
TPU (Thermoplastic Polyurethane) is a kind of polymer material that combines the elasticity of rubber and the processing performance of plastics. It is divided into two major types: polyester and polyether. It also has the following characteristics:
• Environmentally friendly and non-toxic: It can be recycled and meets environmental protection standards such as RoHS and REACH in the European Union.
• Excellent elasticity: The elongation at break is as high as 500%-800%, and it is resistant to repeated stretching.
• Abrasion resistance and corrosion resistance: The abrasion resistance is 3-5 times that of natural rubber.
• Wide temperature range adaptability: The operating temperature range is from -40°C to 120°C.

Core Advantages of TPU Film: More Than Just a “Film”
Elasticity and flexibility: Suitable for dynamic environments (such as sports equipment, medical devices).
Waterproof and breathable: The microporous structure enables water vapor exchange, and it is used in outdoor clothing and footwear materials.
Strong weather resistance: It is resistant to ultraviolet rays and yellowing, extending the product’s lifespan.
Good adhesion: It has excellent adhesion to substrates such as metals, fabrics, and plastics.
Application scenarios of TPU film: penetrating all aspects of life
| Field | Typical Applications | Demand Drivers |
|---|---|---|
| Medical | Infusion tubes, wound dressings, medical catheters | Biocompatibility and safety requirements |
| Automotive | Oil seals, airbag coatings, dashboard skins | Oil resistance, high-temperature resistance, and lightweight trends |
| Electronics | Phone cases, screen protectors, data cable sheaths | Drop resistance, scratch resistance, and aesthetic demands |
| Apparel | Waterproof and moisture-permeable fabrics, seamless underwear | Functional and comfort upgrades |
| Industrial | Conveyor belt coatings, cable sheaths | High strength and resistance to complex environments |

Market Analysis of TPU Film: Demand Surge and Technological Upgrades
• Global market: The market size exceeded 15 billion US dollars in 2023, and it is expected to exceed 25 billion US dollars in 2030, with a compound annual growth rate of 6.8% (Data source: Grand View Research).
• Regional growth: The Asia-Pacific region accounts for more than 50%, and China is the world’s largest producer and consumer.
• Driving factors: New energy vehicles, wearable devices, and environmental protection policies (such as the plastic restriction order) drive the demand growth.

TPU Film Production Line: Process Determines Quality, Technology Leads the Future
The TPU film production line of Jwell Machinery adopts intelligent and high-precision processes, with the following core advantages:
Extrusion system:
• The single-screw extruder realizes uniform plasticization of materials, with a temperature control accuracy of ±1°C.
• High-quality mold steel, with a thickness deviation ≤ ±2%.
Casting/calendering process:
• The air knife + vacuum adsorption technology ensures the flatness of the film.
• The multi-roll calendering system rapidly cools to maintain the surface tension of the product.
Post-processing technology:
• Online thickness measurement + tension closed-loop control, adjusting parameters in real time.
• Corona treatment enhances surface adhesion to meet lamination requirements.
Energy-saving design:
• The servo drive system saves more than 10% energy compared with traditional equipment.
• The waste heat recovery technology reduces energy consumption costs.


