profile extrusion line
Wood Plastic Machine
Film Extrusion Line
TPU Film Extrusion Line
Film Extrusion Line
Stretch Film Extrusion Machine
profile extrusion line
PVC profile production line
Pipe Extrusion Line
PVC Dual pipe extrusion machine
Board Extrusion Line
PP Honeycomb Board Extrusion Line
Plate extrusion Line
PP Hollow Plate Extrusion Line
PET PP PA POY FDY BCF spinning machine
Film Extrusion Line
Film Co-extrusion Line
Film Extrusion Line
EVA/POE/PVB/SGP Film Extrusion Line
Blow molding machine
50/100/160 Double Layer Blow Molding Machine
Sheet Extrusion Line
1600mm width PP Meltblown Non-woven Fabric Production Line
About Our Company
Suzhou Jwell Machinery Co., Ltd. Plate&Sheet Equipment Branch is a large manufacturer of plastic extrusion machinery in China, its headoffice was located in the western district of Shanghai.
There are 4 production bases, which were located in Jiading district of Shanghai, Zhoushan City of Zhejiang Province, Taicang City of Jiangsu Province and Dongguan City of Guangdong Province, totally covering areas about 700,0000 square meters.
It has more than 3000 staffs, about 400 technicals and managing staffs among them.
We produce more than 2000 advanced extrusion lines every year, which were exported to all country over the world.JWELL machinery has been sold across the country, and exported to all continents over the world, including the market of developed country, such as Germany,Amercia, Japan, Spain and so on.
Our main equipment includes repelletizing machine, spinning machine, blow molding machine, etc. Non woven fabric making machine is our latest production line equipment. Welcome to contact us for enquiry.
- International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW
- Terms of Payment: LC, T/T
- Average Lead Time: Peak season lead time: 3-6 months, Off season lead time: 1-3 months
- Number of Foreign Trading Staff:>50 People
Yes, We own 5 manufacturing bases and sales center in Shanghai , Suzhou ,Changzhou, Zhou Shan, Dongguan China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo.After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously
imports over 1000 international first-class high precision processing equipment such as multistage machining centers, CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the
machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Usually it takes about 1 – 4 months depends on different machinery upon receipt of order advance payment.
Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
innovation or improvements for your future purchasing plan.
We produce more than 2000 advanced extrusion lines every year world wide.
We can send the small spare parts by air express for urgent matter. And the complete production line by sea
to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
port is China Shanghai, Ningbo port, which is convenient for maritime transportation..
Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
operation and maintenance service for a life time.
OUR CLIENTS REVIEWS
Customers from all over the world chose us
Plastic Extrusion Machines Guide
What is a plastic extrusion machine?
In the plastic extrusion molding equipment, the plastic extruder is usually called the main machine, and the supporting equipment plastic extrusion molding machine is called the auxiliary machine. After more than 100 years of development, the plastic extruder has been derived from the original single screw, such as twin screw, multi-screw, and even no screw. Plastic extruder (main machine) can be used with various plastic molding auxiliary machines such as pipes, films, holding materials, monofilaments, flat filaments, packing belts, extruded nets, plates (sheets), profiles, granulation, and cable coating. Match and form various plastic extrusion molding production lines to produce various plastic products. Therefore, plastic extrusion molding machinery is one of the widely used machines in the plastic processing industry, now and in the future.
Composition of plastic extrusion machine
The main machine of a plastic extrusion machine is an extruder, which is composed of an extrusion system, a transmission system and a heating and cooling system.
The extrusion system includes a screw, a barrel, a hopper, a head, and a die. The plastic is plasticized into a uniform melt through the extrusion system, and is continuously extruded by the screw under the pressure established in the process.
- Screw: It is the most important part of the extruder. It is directly related to the application range and productivity of the extruder. It is made of high strength and corrosion resistant alloy steel.
- Barrel: It is a metal cylinder, which is generally made of alloy steel or composite steel pipe lined with alloy steel that is heat-resistant, high compressive strength, strong, wear-resistant and corrosion-resistant. The barrel cooperates with the screw to achieve the crushing, softening, melting, plasticizing, venting and compacting of the plastic, and continuously and uniformly conveys the rubber to the molding system. Generally, the length of the barrel is 15 to 30 times its diameter. The principle is to make the plastic fully heated and fully plasticized.
- Hopper: The bottom of the hopper is equipped with a cutting device to adjust and cut off the material flow. The side of the hopper is equipped with a sight hole and a calibration metering device.
- Machine head and die: The machine head is composed of an alloy steel inner sleeve and a carbon steel outer cover. The machine head is equipped with a forming die. The function of the machine head is to convert the plastic melt that rotates into parallel and linear movement, which is evenly and smoothly introduced.
In the mold sleeve, the plastic is given the necessary forming pressure. The plastic is plasticized and compacted in the barrel, and passes through the porous filter plate along a certain flow path through the neck of the head and flows into the head forming mold. The core mold sleeve is properly matched to form a circular gap with a decreasing cross-section, so that the plastic melt is in the A continuous and dense tubular coating is formed around the core wire.
In order to ensure that the plastic flow path in the machine head is reasonable and eliminate the dead angle of the accumulated plastic, a shunt sleeve is often installed. In order to eliminate the pressure fluctuation when the plastic is extruded, there is also a pressure equalizing ring. The head is also equipped with a mold correction and adjustment device, which is convenient for adjusting and correcting the concentricity of the mold core and the mold sleeve.
The extruder divides the machine head into a beveled machine head (with an included angle of 120o) and a right-angle machine head according to the angle between the head material flow direction and the centerline of the screw. The shell of the machine head is fixed to the fuselage with bolts. The die in the machine head has a core seat and is fixed to the wire inlet port of the head with a nut. The front of the core seat is equipped with the core, the core and the core seat. There is a hole in the center for passing the core wire. There is a pressure equalizing ring on the front of the machine head for equalizing pressure. The extrusion molding part is composed of a die sleeve and a die sleeve. The position of the die sleeve can be adjusted by the bolt through the support In order to adjust the relative position of the mold sleeve to the mold core, it is easy to adjust the uniformity of the thickness of the cladding layer. The head is equipped with a heating device and a temperature measuring device.
The function of the drive system is to drive the screw and supply the torque and speed required by the screw in the extrusion process. It usually consists of a motor, a reducer and a bearing.
Under the premise that the structure is basically the same, the manufacturing cost of the reducer is roughly proportional to its external dimensions and weight. Because the shape and weight of the reducer are large, it means that more materials are consumed during manufacture, and the bearings used are also relatively large, which increases the manufacturing cost.
For the extruder with the same screw diameter, the high-speed and high-efficiency extruder consumes more energy than the conventional extruder, doubles the motor power, and the size of the reducer must be increased accordingly. But high screw speeds mean low reduction ratios. For gearboxes of the same size, compared with gearboxes with low reduction ratios, the gear modulus increases, and the capacity of the gearboxes to withstand load increases. Therefore, the increase in volume and weight of the reducer is not linearly proportional to the increase in motor power. If the amount of extrusion is used as the denominator, divided by the weight of the reducer, the number of high-speed and efficient extruders is small, and the number of ordinary extruders is large.
In terms of unit output, the motor power of the high-speed and high-efficiency extruder is small and the weight of the reducer is small, which means that the unit production cost of the high-speed and high-efficiency extruder is lower than that of ordinary extruders.
Heating and cooling device
Heating and cooling are necessary conditions for the plastic extrusion process to take place.
1.The extruder usually uses electric heating, which is divided into resistance heating and induction heating. The heating sheet is installed in the body, neck and head. The heating device heats the plastic in the cylinder externally to increase the temperature to reach the temperature required for the process operation.
2.The cooling device is set to ensure that the plastic is in the temperature range required by the process. Specifically, it is to exclude the excess heat generated by the shear friction caused by screw rotation, so as to avoid the temperature being too high to make the plastic decompose, scorch, or shape difficult. The barrel cooling is divided into two types: water cooling and air cooling. Generally, small and medium-sized extruders are more suitable for air cooling, and large-sized ones are mostly water-cooled or combined with two forms of cooling. To stabilize the amount of glue and improve product quality; but the cooling at the hopper is to strengthen the transport of solid materials, to prevent plastic particles from sticking due to temperature rise, and to ensure the normal operation of the transmission part.
Plastic extrusion machine type
Plastic extruder can be divided into single screw extruder, twin screw extruder and multi-screw extruder according to the number of screws. At present, single screw extruder is the most widely used and suitable for extrusion processing of general materials. The twin-screw extruder has less heat generated by friction, more uniform shearing of the material, larger screw conveying capacity, more stable extrusion capacity, longer material stay in the barrel and uniform mixing.
The single-screw extruder occupies an important position whether it is a plasticizing granulation machine or a molding processing machine. In recent years, the single-screw extruder has developed greatly.
The twin screw extruder has good feeding characteristics, is suitable for powder processing, and has better mixing, venting, reaction and self-cleaning functions than the single screw extruder. It is characterized by processing plastics and blends with poor thermal stability. Shows its superiority when the material. On the basis of twin-screw extruders, in order to more easily process blends with poor thermal stability, multi-screw extruders, such as Guanghua Plastic Extruder, have been developed.
- According to the number of screws, it is divided into single-screw extruder, twin-screw extruder and multi-screw extruder;
- According to whether there is a screw in the extruder, it is divided into screw extruder and plunger extruder;
- According to the operating speed of the screw:
- Ordinary extruder: Rotation speed is below 100r / min;
- High-speed extruder: rotation speed is 100 ～ 300r / min;
- Ultra-high speed extruder: Rotation speed is 300 ～ 1500r / min.
- Classification according to the assembly structure of the extruder: there are integral extruder and separate extruder;
- According to the space position of the screw in the extruder, it can be divided into horizontal extruder and vertical extruder;
- According to whether the extruder is vented during processing, it can be divided into vented extruder and non-vented extruder.
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