Washing and Recycling Production Line

The washing and Recycling Production Line mainly includes the steps of crushing, friction, washing, and dehydration. Through these steps, waste PP and PE plastic materials are processed into clean plastic flakes.

Washing and Recycling Production Line Workflow:

• Crushing: Waste plastics are first crushed by a crusher, which crushes them into smaller pieces.
• Friction washing: The crushed plastics enter a high-speed friction machine for cleaning, and the dirt and impurities on the surface are removed by friction.
• Washing: The cleaned plastics are rinsed by a washing machine to remove residual dirt.
• Dehydration: Finally, the friction and cleaned plastics are dried by a dehydrator to get clean flakes.

Moisture content after washing ≤3%, equipment needs to meet food grade, add two hot washing steamers and color sorter. Adopt electromagnetic heating and hot water recovery system, add plate chain conveyor and water pump to the return water tank, achieving energy and water consumption. The equipment has a high degree of automation and reduces labor.

The material is transported to crushing and then undergoes two rinses and three hot washes. After dehydration, the moisture content of the material reaches w. After passing through the color sorting machine, it meets the customer’s usage requirements.

Advantages of the Washing and Recycling Production Line:

1. Efficient Cleaning Process – Effectively removes dirt, labels, and contaminants, ensuring high-quality recycled materials.
2. High Automation – Reduces labor costs with automated sorting, washing, and drying processes.
3. Energy-Saving Design – Optimized for low water and energy consumption, making it environmentally friendly.
4. Versatile Application – Suitable for processing various plastic materials such as PET, HDPE, LDPE, and PP.
5. Durable & Reliable – Made from high-quality materials for long-lasting performance and low maintenance.
6. Consistent Output Quality – Produces clean, uniform flakes or pellets, ideal for further processing in extrusion and molding.
7. Customizable Solutions – Can be tailored to specific production requirements for maximum efficiency.

Functions of the Washing and Recycling Production Line:

1. Belt Conveyor – Transports dirty plastic films to the crusher. A metal detector can be added if excessive scrap iron is present.
2. Plastic Crusher – Cuts large plastic films or bags into small, manageable pieces for further processing.
3. Screw Feeder – Efficiently feeds film pieces into the next stage of the recycling process.
4. High-Speed Friction Washer – Removes dirt and contaminants from the surface of film scraps through intense friction.
5. Floating Washer – Provides additional cleaning to ensure film scraps are thoroughly washed.
6. Dewatering Machine – Extracts excess water, improving the quality and dryness of the film scraps.
7. Hot Air Drying System & Air Blower – Uses heated air to eliminate residual moisture from PP/PE scraps.
8. Storage Hopper – Holds the cleaned and dried PP/PE scraps, ready for packaging or further processing.

Parameters：

Model: FDA 1000KG PP/PE Bottle Crushing, Washing and Recycling Production Line

Total power:610KW.

Chuzhou Jwell Machinery Equipment Product Introduction