Twin Screw Compounding Line

The extrusion lines for high filler pelletizing, PET recycling, biodegradable plastic compounding, and PU/TPU reaction provide efficient, high-quality solutions for masterbatches, pellets, and eco-friendly plastics.

A twin screw compounding line is an industrial processing system that melts, mixes, modifies, and homogenises polymer materials using two intermeshing screws inside a twin screw extruder. The line combines polymer resins with additives, fillers, fibres, pigments and other functional materials to produce compounded plastic pellets with controlled physical, mechanical and processing properties.

A typical line consists of a feeding system, a twin-screw extruder, dosing and mixing units, heating and cooling systems, an extrusion die, a pelletising system and a control system. The two screws provide efficient conveying and mixing, allowing manufacturers to achieve consistent material composition and stable processing performance.

Depending on the formulation and production requirements, the line can process materials such as polypropylene (PP), polyethylene (PE), acrylonitrile butadiene styrene (ABS), polyamide (PA), polycarbonate (PC), polybutylene terephthalate (PBT), thermoplastic polyurethane (TPU), and other thermoplastics. It is widely used in the production of modified plastics, engineering plastics, masterbatches, fibre-reinforced compounds, flame-retardant materials, and recycled polymer compounds.

High Filler Pelletizing Line With High Capacity Series

High Filler Masterbatch is made of talc, calcium carbonate, kaolin, and other inorganic powder compounding with resin and lubricants through twin-screw pelletization. It is widely used in polyethylene, polypropylene, polyvinyl chloride, polyester, ABS, PS, EVA blown barrels, pipes, wire series, films, strapping, injection molding, extrusion, and so on. High Filler Masterbatch has these properties: enhanced incremental cost reduction, improved heat resistance, and a low-carbon environment.
High Filler Masterbatch can be divided into PP calcium carbonate filler, PE calcium carbonate filler, talc filler, and transparent filler.

Main Technical Parameter

ModelL/DSpeedCapacity
SJWH7536-56400-900rpm2000-3000kg/h
CJWH9536-56400-900rpm3000-3500kg/h

PET Bottle Flakes Recycling & Pelletizing Series

PET bottle flakes in the recycling process have strict requirements for granule viscosity. Through years of hard work and steady accumulation, our company has developed two kinds of products according to market demand for customer options: one is economical, using the common method of water-cooling strand pelletizing; the other is high energy-saving, adopting advanced strand cutting in water, with simple operation and convenient maintenance.

Advantage

This pelletizing machine is composed of a conical twin-screw extruder and the corresponding pelletizing downstream equipment; it is suitable for the pelletizing of PVC and PE raw materials with wood powder or other additives. The pellets produced by this machine are even, solid, and elegant. The pelletizing downstream equipment includes the die face cutter, air transferring unit, vibration separating unit, and cooling unit. This pelletizing downstream equipment has the features of high automation and high production efficiency.

Main Technical Parameter

ModelL/DSpeedCapacity
CJWH7540-48

300-500rpm

500-600kg/h
CJWH8540-48300-500rpm600-800 kg/h
CJWS9540-48300-500rpm1000-1500kg/h

Biodegradable Plastic Compounding Machine

Product advantages

Underwater pelletizing system

The advanced underwater pelletizing system stably cuts out elliptical particles, with a high degree of automation, and the fully enclosed system does not emit smoke or dust to the environment and can adapt to various output requirements.

Metering system

Degradable plastics, filled starch, and plasticizer glycerin are accurately measured by an independent metering system and then added to the twin-screw extruder, which has a high degree of automation and strong flexibility in formula adjustment.

Downstream auxiliary machine

Abundant and reasonable downstream auxiliary equipment design effectively homogenizes, screens, dries, and cools the finished products, and finally packs them into bags, all in one go, automatically and compactly.

Compounding system

The modular twin-screw extruder is equipped with an ultra-high torque gearbox, abrasion-resistant, corrosion-resistant, and high-precision barrel screw, high-strength mandrel and safety coupling, high-efficiency heating, and precise control to ensure that the equipment is stable and reliable for a long time run.

Advantage

Twin Screw Compounding Line is composed of a conical twin-screw extruder and the corresponding pelletizing downstream equipment; it is suitable for the pelletizing of PVC and PE raw materials with wood powder or other additives. The pellets produced by this machine are even, solid, and elegant. The pelletizing downstream equipment includes the die face cutter, air transferring unit, vibration separating unit, and cooling unit. This pelletizing downstream equipment has the features of high automation and high production efficiency.

PU/TPU Reaction Extrusion Series

According to the PUATPU raw material rheological characteristics, we made a lot of efforts on the barrel processing accuracy and barrel cooling effect. Meanwhile, we updated and redesigned the core parts, so that we basically solved some bottleneck problems in the production process. The reaction efficiency and output capacity have been improved sharply, and customers approve of it.

Main Technical Parameter

ModelL/DSpeedCapacity
CJWH7544-56300-500rpm500-700kg/h
CJWH9544-56300-500rpm1000-1500kg/h

Kinds of Color Masterbatch Series

The masterbatch is mainly used for coloring polymers and is mainly classified as black masterbatch, white master batch, color masterbatch, and liquid masterbatch.

Main Technical Parameter

ModelL/DSpeedCapacity
CJWH5244—56600-800rpm300-500kg/h
CJWH6544—56600-800rpm400-800kg/h
CJWH7544-56600-800rpm500-1OOOkg/h
CJWH9544-56500-600rpm600-1500kg/h

 

FAQ

  • International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW
  • Terms of Payment: LC, T/T
  • Average Lead Time: Peak season lead time: 3-6 months, Off season lead time: 1-3 months
  • Number of Foreign Trading Staff:>50 People

Yes, We own 5 manufacturing bases and sales center in Shanghai , Suzhou ,Changzhou, Zhou Shan, Dongguan China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo.After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.

Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Schneider Flender Omron ABB WEG Falk Fuji etc. Our company continuously
imports over 1000 international first-class high precision processing equipment such as multistage machining centers, CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system . And we have 12 months quality warranty time. We testing the
machine performances before each delivery. Jwell service engineers will always be here for anything you needed.

Usually it takes about 1 – 4 months depends on different machinery upon receipt of order advance payment.

Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.

One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
innovation or improvements for your future purchasing plan.

We produce more than 2000 advanced extrusion lines every year world wide.

We can send the small spare parts by air express for urgent matter. And the complete production line by sea
to save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
port is China Shanghai, Ningbo port, which is convenient for maritime transportation..

Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
operation and maintenance service for a life time.

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